Explore the Tomei Expreme TI Titanium Cat-Back Exhaust for the 02-07 WRX/STI
2 NOV 2023 - Jeff Willis
Eleven years and over a half a million views later, we look back at a time where Tomei released their Expreme Ti Titanium Cat-Back Exhaust System for the 2002-2007 Subaru WRX and STI. It was an exciting world in 2012 where the hot craze and attention pointed towards the Nissan GT-R and the timeless GV STI sedan was fresh on the streets. But previous generation bugeye and GD WRX and STI models were very attainable among enthusiasts as these cars along with the aftermarket for these models rocketed through the stratosphere.
More importantly. Looking back, it is hard to digest that it has been 11 years since we introduced the Tomei Expreme Titanium-series cat-back exhaust system, and how even more than a decade later, the Expreme Ti is still at the forefront of titanium cat-back options for the Subaru WRX/STI along with other Japanese enthusiast sports cars. Back then, titanium exhaust systems were highly exclusive, and equally limited. Welding titanium is not an easy task for the experienced fabricator, so trying to produce a large quantity of titanium cat-back exhaust systema would be very challenging for Tomei as they require a lot of patience, labor, and the most careful of manufacturing processes. The result is pure artwork for your 2002-2007 Subaru WRX and STI models, while providing substantial weight savings when compared to OEM. But then you the most exciting aspect, the performance, and sound benefits.

The heritage of Tomei’s race program reaches back to 1968. The founder, Seiichi Suzuki was heavily involved in Japan’s local motorsport scene. Tomei became very familiar with what it took to win, and pioneered several performance products for Japanese tuners, as well as professional race teams straight to the podium. Through trial and error, they learned that sometimes it’s not always suspension upgrades for better handling, or more horsepower for better passing power, for many times it’s the weight. And the factory cat-back exhaust system on the 2002-2007 Subaru WRX and STI models is considerably heavy. Tomei’s solution not only reduces weight but checks the rest of the boxes in terms of improving the performance while producing a race-inspired exhaust note. Let’s get into the specifics.
MATERIALS:
- Tomei sourced their own raw titanium materials to significantly improve the quality while maintaining an attainable price point.
- The result is titanium that is highly durable, strong, and lightweight.
DESIGN:
- The tailpipe is made from titanium material with a 115mm diameter along with 1mm thick piping. The straight-cut design has been finished for race use. The EXPREME Ti logo is laser-etched on the tip with the titanium gradation burned blue color.
- The clamp band design is much stronger than the conventional flange and bolt type. This will secure the pipe in place and will provide an airtight fixture while enduring the heat, stress loads, and the vibrations.
- Will include a silencer for those of you who leave early in the morning for work. The silencer is made from titanium with a 1mm thickness, and an oversized shell design that optimizes exhaust gas flow that helps with power gains. Tomei also puts the details even in the silencer with an embossed Tomei logo with heat gradation blue coloring to provide the rear of the exhaust with the same amount of detail.
- Inside the muffler includes a punched mesh canister also made from titanium materials and a 1mm thickness. It has an open slot ratio of 32.6% with a high-flow design that delivers an aggressive race-inspired exhaust note.
- Inside the muffler is long fiber glass wool threads to help suppress any excessive exhaust noises. These glass wool threads can endure extensive high temperatures for a longer period of time when compared to traditional fiberglass muffler threads.
- The included connecting springs are a hook and spring design that allows the pipe to have some movement and flexibility to absorb vibrations.
- 80mm main piping diameter to allow the exhaust gases to flow with no restrictions.
PRECISION WELDS:
- The Tomei Expreme Titanium features precision JDM pie-cut style welds because titanium is not only difficult to weld, but also to bend. Careful methods were used to achieve the best results with strength, durability, quality, and finish.
WEIGHT:
- At 24lbs / 11kg, the Tomei Expreme Ti Titanium Cat-Back Exhaust System for the 2002-2007 Subaru WRX and STI models is slightly less than half of the weight of the OEM cat-back exhaust system which is at 50 lbs. This is where titanium shines because it offers a significant reduction in weight without having to remove other components in your Subaru. The lighter the car, the faster it will be. However, in racing, there can be drastic measures taken to remove weight from the vehicle, and a titanium exhaust system is a great compromise without having to sacrifice comfort, safety, or drivability.
QUALITY:
- The Expreme Ti Cat-Back Exhaust Systems have been around for more than a decade now. This means that there is still a high demand for enthusiasts who are new owners of new or used Subaru models, as well as other sport compacts that the Expreme Ti is available for. The titanium construction is resistant to rust and corrosion, and can withstand the elements throughout all seasons, including salt during the winter months.
PERFORMANCE:
- Because titanium is difficult to weld, and even more difficult to bend, the Expreme Ti Cat-Back Exhaust will have even more minimum bends when compared to a traditional aftermarket cat-back exhaust system. This provides the exit path of exhaust gases released by the turbocharger with an unobstructed flow path straight out of the muffler. This will reduce turbo lag, and there will be an increase in both horsepower and torque.
SOUND:
- Titanium produces a distinct exhaust note. As you can hear in the video, the Tomei Expreme Ti produces an aggressive tone at lower RPMs, and then it really amplifies in the upper RPM range. More importantly, it really enhances that flagship EJ Subaru rumble for the GD chassis of the 2002-2007 Subaru WRX and STI models.
WHAT’S THE CONCLUSION?
The Tomei Expreme Ti Cat-Back Exhaust System is simply art in fabrication. The full titanium construction is highly durable, exclusive, and aesthetically pleasing with the burned blue exhaust tip exiting out of the rear bumper. The performance will benefit your WRX or STI with mild to moderate upgrades, and the sound is unmatched. Ultimately this is a wise investment that will improve the value, and every driving experience you have with your Subaru the moment you turn the key.

Want to make the purchase? CLICK HERE!